Pressing is a critical process for yield rates of precision components production in industries including automotive and agricultural machinery. In the past, hydraulic presses were popular choices for high pressing force, despite limitations in controllability, high energy consumption, and environmental contamination. However, the prevalence of high-mix, low-volume production and ESG awareness has changed the game. Manufacturers are seeking greener and smarter solutions.

Atrans Precision Industries Co., Ltd. (Atrans Precision) is a leader in precision mechanical components. With an established reputation and expertise, it serves the automotive, construction, and agricultural sectors across more than 10 countries. At the start of collaborating with Delta, Atrans Precision was facing three major challenges in its transition to smart manufacturing. First, its reliance on manual operation and the lack of digital records led to quality instability and difficulty in transferring domain expertise. Second, unorganized workstation layouts caused wasted floor space, inefficient personnel capacity and production scheduling. Finally, its traditional hydraulic presses caused oil leaks, noise, and high energy consumption.
Delta’s Servo Press and VTScada Integrated Solution drive efficiency and sustainability for Atrans Precision.

The needs for both equipment upgrades and smart transformation led Atrans Precision to partner with Delta for one-stop services and implement Delta’s Servo Press and VTScada Integrated Solution. Delta began by process analysis and fixture optimization to enhance pressing precision. The Servo Press digitizes Astran’s know-how with standardized, manageable recipes. Vital parameters such as position, pressure, speed, and time are uploaded to MES for anomaly alarms and reducing rework rates. The Servo Press also integrates pressing, inspection, and measurement in one single workstation, which streamlines production line layouts.

The VTScada SCADA System monitors energy consumption, waste fluid, and equipment status in real-time. Along with automated reports and alerts, VTScada enables flexible shifts and optimal energy allocation. Atrans Precision has saved 97% of space and waste fluid handling costs. Monthly electricity consumption dropped from 207,000 kWh to 164,900 kWh; and annual waste oil declined from 160 tons to 10 tons.
The VTScada SCADA System visualizes waste fluid, energy consumption, and equipment status to realize factory-level visualization.

Delta’s Servo Press and VTScada Integration Solution enables Atrans Precision to transltae its domain know-how into digital recipes and establish a stable, transparent and flexible production architecture for smarter and greener operation.